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The History of Replacement Windows – Seeing Out Through the Years

The history of replacement windows is a fairly recent one. The replacement window industry has just got into full swing in the last thirty years or so. But of course, before we can have replacement windows, we would have to have the first windows that needed replacing. So this history lesson is based on the creation and development of glass panes, and how they became an integral and necessary part of home construction.

They had windows before Christ

It seems the Romans and the Germans were responsible for many inventions that have withstood the test of time. Glass is no exception. The Romans learned how to make sheets of glass around 400 B.C. but, since the climate was warm enough that they didn’t need windows, they used their invention for more extravagant things – like making drinking cups and jewelry.

Up north, in the colder climates, Germanic tribes could have used these sheets of glass, but it took hundreds of years before they actually adapted glassmaking to their needs. In the Middle Ages, around 600 A.D., the Germans established window manufacturing plants along the Rhine River.

Glassmaking was a high art

Good glassmakers were few and far between at that time. It took a great amount of skill and a long apprenticeship before a man was qualified to do the job properly. That’s why they called a glassmaker a “gaffer” – German for “learned grandfather”.

Glassmaking in those days was done in two ways. The method that was most widely used, but produced inferior-quality glass, was called the cylinder method, where the glassmaker blew molten silica into a sphere and swung it back and forth until it was shaped like a cylinder. Then they cut the cylinder lengthwise and flattened it into a sheet.

The other method, called the crown method, was a specialty among Normandy glassmakers. These craftsmen also blew a sphere, but attached an iron rod to it before cracking off the blowing iron, leaving a hole at one end. Then they’d rapidly rotate the sphere, using centrifugal force to expand the hole until the sphere opened into a disk. Crown glass was thinner than cylinder glass and could only be used for very small window panes.

Most windows made in those days were monopolized by the huge cathedrals with their massive stained-glass windows. From the churches, the use of window glass was gradually adopted by the wealthy and then, eventually, by everyone else. The biggest sheet of glass that could be made back then was about four feet across. But by the 17th century, improvements in glassmaking technology produced single panes of up to 13’ x 7’.

Then, in 1687, Bernard Perrot, a French gaffer from Orléans, patented a new method of making plate glass. He cast hot, molten glass on a large iron table and spread it out with a heavy metal roller. This method produced the first large sheets of relatively-undistorted glass, fit for use as full-length mirrors.

A wind’s eye became a window

The actual word “window” has an interesting derivation. It comes from two Scandinavian words, vindr and auga, meaning “wind’s eye”. Early Norse carpenters didn’t go to great lengths to build perfect houses. One thing they omitted was allowance for ventilation. Throughout the long, cold winters, with all the doors closed, the air in a house got smoky and stale. So they made a small hole in the roof, called an “eye”. The wind often whistled through the eye, so they called it the “wind’s eye”. Later, builders from Britain borrowed the Norse term and changed it to “window”. And eventually, the hole that was designed to let in air was covered with glass to keep it out.

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